
I took the old back door, and traced it out onto a sheet of styrene of the same thickness. It would make for a good starting poing.

I cut the styrene out using some sharp scissors, but left extra room around one side. This would account for the material I needed to add in to make it fit better.
After a few minutes with a couple of files, I got it to fit pretty well. It's not perfect, but when I paint it up, some thickness will be added. That should iron out any kinks.

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