Another few screen grabs show some other details.
Here's my process. I drew up my design in illustrator, then printed it out on card stock. This is the same stuff that pepakura folks use to make Iron Man and Halo armor.
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Once cut out, I assembled all of the pieces as much as I could, but keeping it flat. Please note that it was about at this time I realized there was a problem with my design :)
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After another iteration with the top plate, I taped it all up and here's what I got. You can see from the pics that there's a flaw in my print out, as I forgot to account for the fact that the corner triangles are set at an angle, and are not lying flat. Hence the three gaps. This has since been corrected.
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I'm definitely interested in feedback if anyone has any. I've really based this off about four screen grabs, and I may very well have missed a detail or two.
Interestingly enough, I JUST realized I made a tiny error in my calculations. I was looking at the profile of my prototype, and comparing it to the profile of the Mudd capture. I realize that what I saw as the angled edge on the side of the base is a different edge on the prototype. Hard to explain without some pictures, but the punchline is that I need to modify things a bit.
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